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Design Your Gate
Choose the type of gate, size and ornamentation.
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At GateCrafters.com
we have a wide variety of high quality gate options to meet your needs. Our aluminum
line is our best selling product. We closely monitor all aspects of quality from
the construction to the materials and because we are the craftsmen of these gates
we can proudly say that every one of them is made in the USA. Our airplane
grade aluminum gates are far superior to all other materials for longevity, resilience,
low maintenance, automation and price. We use no screws, bolts or rivets; everything
is welded. And our aluminum is a higher grade and thickness than any others we have
found on the market. We have many options for your ordering:
Semi-Custom Gates - You design it and we build it. Click on single
or dual gates on our site to get started designing your gate and get a live price
quote right on the web.
Ready To Ship Gates - These are gates that we have built but have
no owner yet, browse our selection and see if one of these is right for you. They
are priced to sell and can ship right away.
Gate Frames - Finding a gate frame for a 3 rail gate, chain link gate,
wood slat gate or vinyl gate can be tough. We have designs ready to be built and
all our designs lend themselves to easy automation.
Pre-Designed Gates - These are designs that have been popular in the
past. We have saved these customer favorites for you to pick from, add ornaments
and make it your own.
We also
have a line of cedar gates. Each cedar gate is built with real clear old growth
western red cedar (no-knots) that is fitted to a welded steel frame. These classic
American designs are made in the USA and are the perfect finishing touch to any
high end estate.
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Overview
Contruction Measurements
Automation Materials
Customization
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Overview
GateCrafters.com uses only the finest quality aluminum materials available to custom
craft a gate for your property. You will find GateCrafters.com’s gates are economically
priced and extremely sturdy because of uniquely engineered vertical weld design.
Each base gate is jig built controlling the quality and placement of all key structural
welds while reducing the cost of production. From our base design we can add beautiful
ornamentation and custom sculpted top to complement your taste. Driveway gates enhance
your life in many ways including security, adding value to property, style and sophistication,
animal retention, and much more. Each gate comes standard with roller bearing hinges,
8 welds per picket, thick wall tubing, and a top quality paint process.
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Gate Construction
Structurally sound welding is the heart of a quality gate. GateCrafters.com has
researched welding strategies under many conditions and engineered a superior eight-weld
vertical system. The structural frame pickets are welded in 8 places and meet all
of the American Welding Society’s standards. Four horizontal welds are done in a
traditional manner and are commonly used by professional welders. Done correctly,
they supply the strength needed to hold together a gate. Our four additional vertical
welds, approximately 1-¼ inches in length, are done to give a higher level of stability
and strength to the gate almost eliminating gate sag. Vertical welds are done so
they are hidden from either side of the gate and are a sign of quality and care
in construction, and GateCrafters.com takes every step to make your new gate last
a lifetime.
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Gate Measurements
Pickets - The structural frame pickets are ¾ inches in length and ¾ inches in width
with a thickness of .090 inches; 30% thicker than most gates on the market.
Crossbar – Each picket is sandwiched between two structural crossbars, at bumper
height and at the top. These crossbars, are the pivotal point of strength that is
unique to our gates. The front cross bat is 1 ½ X ¾ inch rectangular tubing with
a wall thickness of .125in. The back crossbars are a full ¼ inch in thick, this
thickness allows may automation options without modification.
Frame - Frame members are all 2in. X 2in. square tubing with a wall thickness of
a full .125 or 1/8in. The added thickness over our competitors allows increased
structural support and durability
Post - Posts are available through GateCrafters.com and are designed to be extremely
compatible to our gates. Choosing our post insures perfect compatibility for installation
without any welding necessary. The posts come with the hinge barrels attached for
sure placement. The hinge barrels themselves are adjustable to account for slight
variations from the mounted post being perfectly plumb this unique DIY installation
system allows for greater flexibility while insuring level swing even if post are
not perfectly plumb.
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Gate Automation
The Estate swing® is the recommended gate opener for use with GateCrafters.com’s
gates. The structural member is exclusively designed to be sturdier than on other
gates and absorb the wear and tear a gate opener can exert on a gate. The dimensions
of the structural member and the post are specifically developed with the recommended
opener in mind. No modifications will be necessary when setting up our gates to
work with the Estate swing®. Simply follow the directions supplied with your opener
or from GateCrafters.com’s website in conjunction with a GateCrafters.com made gate
and your gate installation will be an easy task for any do-it-yourselfer. Other
compatible openers include all GTO gate openers.
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Gate Materials
Each gate is constructed from 6061-T6 rust free wrought aluminum alloy. 6061-T6
wrought aluminum is a high-grade alloy with a yield strength of about 35,000 pounds
per square inch. For comparison, this is much stronger than “mild steel” which has
a yield strength at about 20,000 to 30,000 pounds per square inch. 6061-T6 wrought
aluminum is used for the purpose of durability and resiliency, providing a quality
dent resistance and lasting beauty. GateCrafters.com ships nationwide we chose this
higher grade of aluminum also to avoid any shipping damage. We take pride in the
fact that our gates will stand up to the tough trials of shipping and still last
a lifetime. Most aluminum gate manufacturers use 6063 aluminum, which is a weaker
grade of aluminum and does not have the yield or resilience of 6061-T6. Other gate
manufactures use this cheaper grade because they fail to see past the importance
of the additional resiliency when driveway gates absorb the bumps of everyday life.
A key test for gates is their resilience. Gates should be able to absorb pressure
and than return to it’s original shape. To resist snapping, 6061-T6 alloy has a
high level of pliability, much like an airplane wing. When pressure is exerted on
the material it yields to the pressure, and when the pressure is released it regains
its original form.
Hinges:
Each gate comes standard with special ball bearing hinges. Ball bearing hinges are
provided to permit smooth and effortless longitudinal movement of the gate. These
hinges provide a higher level of consistency over other hinges and less of a chance
of becoming jammed or rusted. Additionally this design of hinge allows for higher
level of adjustment insuring a perfect DIY installation. Each set is rated at 1000
pounds, far over the heaviest of GateCrafters.com’s gates. The hinges also are equipped
with grease fittings. Grease fittings allow for easier lubrication of hinges and
assure all bearings are receiving lubrication. A grease fitting contains a ball
check in the head of the fitting that prevents dirt and grit from getting to the
bearings. Dirt and grit is a constant battle in an outdoor environment, the grease
fittings that GateCrafters.com includes standard help to assure your hinges will
work each and every time.
Posts – Posts are available through GateCrafters.com and are designed to be extremely
compatible to our gates. Choosing our post insures perfect compatibility for installation
without any welding necessary. The posts come with the hinge barrels attached for
sure placement. The hinge barrels themselves are adjustable to account for slight
variations from the mounted post being perfectly plumb this unique DIY installation
system allows for greater flexibility while insuring level swing even if post are
not perfectly plumb.
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Gate Customization
Design and style – All gates can be customized by using any of our decoration available
on GateCrafters.com. GateCrafters.com will weld on ornaments at no extra charge.
The spears at the top of the pickets can also be upgraded though our site and are
added at no extra charge.
Many factors can lead to a decision on what shape you would like your gate to take:
the shape of landscaping, surrounding fences, patterns on the house, etc. Luckily
GateCrafters.com can sculpt the top of your gate with any curve that meets your
tastes. We can add 1 or 2 decorative bars that follow the curve or cap your gate.
Other gate companies force you to choose between cheap standard mass produced gates
that all look the same or overpriced custom gates. GateCrafters.com is your alternative,
giving you the price of a mass-produced gate but the individuality and quality of
a custom gate.
Painting - Painting aluminum takes a level of experience and expertise many gate
manufacturers overlook. The primer/paint combination used by GateCrafters.com has
been tested to withstand years of outdoor punishment. GateCrafters.com uses Marhide
self-etching primer by Bondo. A self-etching primer is an essential undercoat layer
of paint over aluminum. Primer kills stains, retards moisture and provides a good
surface for a topcoat of paint to adhere to. It is imperative that new or bare metal
and aluminum is primed prior to painting. Bondo is the producer of the top bare
aluminum primers on the market. All gates are then top coated with Industrial Rust-Oleum
brand enamel. Enamel is paint with finely ground pigments and a high binder content
so that it dries to a hard finish. Enamels are mandatory to use on an aluminum surface
because of its ability to affix to a highly smooth surface. Rust-Oleum is famous
for providing long lasting surface and takes their legendary quality to a higher
level in their industrial coatings.
*Colors – The standard colors of Rust-Oleum that your gate is available in is flat
black or white, and Gloss Green. Custom colors can be purchased to customize your
gate to your tastes.
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